Supply chain management resources


Business Process Management and 6 Sigma

Six Sigma is powered by principles which are(some even have specialized working knowledge
governed by continuous improvement. In purepertaining to some specific industries such
terms, Six Sigma helps manufacturingas  automobiles,  aircrafts,  etc).
organizations reduce the number of errors or
reduce the number of defective productsAchieving Six Sigma certification in your
manufactured by them. This is achieved by aorganization requires you to execute one
regular sharpening of the process andproject completely in the recommended
constant monitoring on processes and how theyprocess. Documenting the process and training
can  be  improved.existing business and manufacturing heads
forms a large part of the implementation of
However, Six Sigma today has moved on fromSix Sigma processes. An organization also
the manufacturing realm of business and isrequires investments within the company by
also very much a part of the servicesway of people, man hours, machine hours,
industries where the spirit of the process istechnology  etc  to  implement  Six  Sigma.
lauded. Constant improvements are sought in
almost all industries today. A reason for theGetting familiar with the nomenclatures of
phenomenal success of this business processSix  Sigma:
and quality management and practice has been
the short term and long term impact it has onThe Total Quality Management process of Six
bottom  line  of  the  business.Sigma has gained popularity over the past few
years specially as businesses have become
Six Sigma is not a process which begins tomore quality conscience and as manufacturing
show results only over a long period of timeprocesses become more complicated. The key
or results which can only be measured byindustries implementing Six Sigma are
abstract measurements. In fact its resultsHealthcare, Banking, Insurance and
can be measured right away by the reductionConstruction. The two prominent methodologies
in the number of faulty products, reductionare DMAIC (Define Measure Analyze, Improve
in returns from customer and reduction ofand Control ) and DMADV ( Define, Measure,
useless inventory. A before and after the SixAnalyze, Design and Verify). There is also
Sigma implementation can easily highlight theoperational hierarchy when it comes to Six
benefits to the organization. If you are newSigma. Apart from the senior Management,
to this concept and have only heard about itthere are Champions, Master black belts,
on the passing, here are some vital answersBlack Belts and Green Belts who have a
to  frequently  asked  queries:predefined role in the implementation of Six
Sigma  in  the  organization.
What does it take to implement Six Sigma in
an  organization?If the benefits are so prominent, why are
more  companies  not  implementing Six Sigma?
It takes phenomenal operational efficiency
and discipline as well as organizationalSix Sigma has not changed much from the time
leadership to implement Six Sigma. Since theit was put together way back in the 1980s.
concentration of the manufacturing processThe success factor has been the absolute
has to be reducing the number of defects ornumber of achieving 3.4 defects per million
defective products, each process has to beproducts which is phenomenal. Even with this
scrutinized closely and amended to workmeasurement, Six Sigma has largely remained a
towards this goal. In-house champions maketerritory for the large companies and very
this quality conscience-ness possible as itfew small to medium enterprises have ventured
is not possible for all processes andin this direction. The primary reason has
involved managers to be highly qualitybeen the cost of implementing this process is
conscience. Technology is also a greatvery prohibitive. The man power resources
enabler in the implementation of Six Sigma asrequired to manage the process is equally
it  helps  reduce  faults  to a large extent.difficult.
A number of professionals are required to beSome organizations which are very convinced
employed to be able to implement thisabout this quality management procedure adapt
business process improvement method in ansomething called the Lean Six Sigma. The Lean
organization. There are individuals who haveSix Sigma has the same spirit but lesser
in-depth knowledge about the principles ofnumber of defines processes and steps and is
Six Sigma as well as manufacturing processesquite suited for smaller organizations.



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