A Recipe and Ingredients for ERP Failure

Introductionadopter of SAP R/3. After the project began,
An Enterprise Resource Planning (ERP) systemFoxMeyer signed a large contract to supply university
covers the techniques and concepts employed forhealth system consortium (UHC). This event
the integrated management of businesses as a wholeexacerbated the need for the unprecedented volume
from the viewpoint of effective use of managementof transactions on their HP servers which they could
resources, to improve the efficiency of an enterprise.not copeiv) Customer mandate – the
They have many advantages both direct and indirect.commitment from the top management and users.
The direct advantages include improved efficiency,This was not the case for some of the senior
information integration for better decision making,management. There was a morale problem among
faster response time to customer queries etc. Thesome of its warehouse workers. The pinnacle
indirect benefits include better corporate image,warehouse automation integrated with SAP R/3
improved customer goodwill, customer satisfaction,threatened their jobs. With the closing of the three
and so on.warehouses, the transition to the first automated
Many organizations and businesses in the world todaywarehouse was a disaster. Disgruntled workers
as part of their strategic development plan, advocatedamaged inventory, and orders were not filled, and
for ERP solutions which would help to re-engineermistakes occurred as the new system struggled with
their business processes in order to accomplish theirvolumes of transactions
long-term goals.Project Factors
The ERP market is very competitive and fastFactors that attribute to escalation of costs include
growing market, which is attributed to three primarybut not restricted toa) Project factors- there was a
factors:a) ERP vendors are continuing to expandperception that continued investment could produce a
market presence by offering new applications suchlarge payoff. FoxMeyer expected a saving of $40
as supply chain management (SCM), sales forcemillion annually.b) Psychological factors- the
automation, customer relationship managementconsultants had prior history of success that
(CRM) and human resource.b) To sustain their rapidencouraged them to continue the project. “we
growth, ERP vendors sell more licenses into theirdelivered an effective system, just as we have for
installed base.c) While ERP originated in thethousands of other clients” (Computergram
manufacturing market, ERP usage has spread tointernational 1998). This created the impression that
nearly every type of enterprise including retail, utilities,the project would radically improve the
the public sector and healthcare organizations.company’s critical operations. FoxMeyer bit more
Among the industry players include SAP (Systemethat what it could chew but embarking on a fast
Anwendungen Produkte), Oracle, QAD, SSA,track project with unskilled staff.c) Social factors- the
Jenzabar, Datatel, Peoplesoft, Baan, JD Edwards,consulting company did not externally justify the
Scala, Navision, Sungard just to mention but a few.project. De-escalating the project through
Even within themselves they categorise each otherabandonment would have meant bad publicityd)
into High-end and low-end range. In Kenya a crossOrganization factors-The advocates for the project
section of companies are indeed on the warpath oflater were forced to resign because of the delays in
undertaking or planning to invest in an ERP businessrealizing the projected savings. A change in
solution. The future will see fierce battle for marketmanagement was needed in order to control the
share resorting to mergers and acquisition forincreasing costs – which was too late.
strategic and competitive advantage.Recipe for failure
There is much hype when the vendors are out to· When the management is not controlling the
move their products, and will always sell and tell youscope of the project especially when you expect the
about their success stories and how you will leapfrogconsultant to provide a magic bullet, is a recipe for
into your vision. They never tell you of any failuresfailure.
of such ERP projects, and there seems to be no· Changing the sails in midstream, by certain
attention paid to lessons learnt from the famousdeliverables expected within a third of the
FoxMeyer Corporation scenario, which lead to itsdocumented times and volumes is a recipe for failure.
bankruptcy and the lengthy legal battles in the· By engaging in other corporate projects competing
courtrooms with their consultants thereafter. “Myfor the meager finances midway, is a recipe for
basic principle is that you don’t make decisionsfailure
because they are easy, you don’t make them· By not having proper change management policies
because they are cheap, you don’t make themand procedures, is a recipe for failure
because they are popular but you make them· By going for consultants without prior experience
because they are right”- Theordore Hesburgh.or ERP solutions in which you are the only company
If not properly planned for, the investment maywithin your industry, could be a recipe for failure
drive you out of business. The epicenter for the· If you do not have a knowledge transfer inscribed
problems that rock the corporate world as far asin the consulting contract, is a recipe for failure
ERP or in general IT project failure is concerned has· If the vendor does not understand your business,
remained the same over the years.is a recipe for failure
The following examples are typical of the projects· If the project has no clear phases, deliverables and
that failed from statistics available from The Standishquality control components, is a recipe for failure
group CHAOS database· If you have not re-engineered your business
· The Hershey foods ERP system implementationprocesses to be compatible with the capabilities of
failure lead to massive distribution problems and lossthe technology, is a recipe for failure
of 27% market· Having multiple vendors within the one project, is a
· The FoxMeyer drug ERP system implementationrecipe for failure
failure lead to the collapse of the entire company· Not having an external project audit committee, is
· The IRS project on taxpayer compliance tooka recipe for failure
over a decade to complete and cost the country· Not having a clear end-user training program to
unanticipated $50 billiontransfer skills to employees, is a recipe for failure
· The Oregon Department of Motor Vehicle· Having the project run as a “one-man
conversion to new software took eight years toshow”, is a recipe for failure
complete and public outcry eventually killed the entire· Having the management over- committed
project(excessively ambitious, prompting unrealistic
· State of Florida welfare system was plagued withdeadlines), is recipe for failure
numerous computational errors and $260 million in· Team member not being accountable for actions,
overpaymentsis recipe for failure
· AMR Corp, Budget Rent A Car, Hiltons· Low morale within team, is recipe for failure
Corporation, Marriott “ confirm” project· Unclear statement of requirement, is a recipe for
crumbled having spend over $125 million over fourfailure
years· In no standard implementation methodology use, is
· Snap-On Inc project to convert to a newa recipe for failure
order-entry costed the tools company $50 million in· Inadequate requirements definition (current
lost sales for the first half of 1998processes are not adequatelyaddressed), is a recipe
· Greyhound Lines Inc. “Trips” reservationfor failure
and bus-dispatch system” failed having spent $6· Poor ERP package selection (the package does
millionnot address the basicbusiness functions of the client),
· Norfolk Southern Corp. “Systems integrationis a recipe for failure
with merger target Consolidated Rail Corp”. failed· Inadequate resources employed by the client, is a
having lost more than $113 million in businessrecipe for failure
· Oxford Health Plans Inc. “New billing and· Internal resistance to changing the 'old' processes,
claims-processing system based on Unix Internationalis a recipe for failure
and Oracle Corp. databases” resulted in hordes of· A poor fit between the software and users
doctors and patients angry about payment delaysprocedures, is a recipe for failure
and errors.· A bottom up approach is employed (the process is
· Universal Oil Products Project “ Software fornot viewed as a topmanagement priority), is a recipe
estimating project costs and figuring engineeringfor failure
specifications” resulted in unusable systems· The client does not properly address and plan for
IT projects regularly fall short – and quite fewthe expenses involved, is a recipe for failure
are abandoned entirely. Many IT failures have to do· If any functional gaps have not been identified
with perceptions and expectations rather than(GAP analysis), is a recipe for failure
absolute bankruptcy of purpose. Most of the so· If the implementation does not take into account
called failures are better classified asfuture technological convergence, is a recipe for
“discouraging successes” events wherein thefailure
major purpose is accomplished, but not without aConclusion
good deal of frustration and inefficiency – and aThe lessons learnt from the failed ERP projects
sour taste in the mouth of many users.should be a wake-up call for corporations currently in
Project risksERP projects or contemplating to go that way. The
The FoxMeyer Corporation Delta III project had thelessons learnt can as well, serve as a harbinger for
following project risksi) Environmental- thefailure or bankruptcy by serving as the jetty for
management had little or no control. They dependedlaunching the rocket to propel you out of the
100% on consultants and vendors who obscuredbusiness orbit. The experiences highlighted provide a
them from gaining control. The focus of the projectlitmus test on how to avoid ERP failure. There is one
dramatically changed prompting the projects costs tofinal aspect to be considered in any degree of
escalateii) Execution- the project lacked skilled andproject failure. All success is rooted in either luck or
knowledgeable personnel. FoxMeyer did not have thefailure. If you begin with luck, you learn nothing but
necessary skills in-house and was relying on Andersenarrogance. However, if you begin with failure and
consulting to implement SAP R/3 and integrate it withlearn to evaluate it, you also learn to succeed. Failure
an automated warehouse system from Pinnacle.begets knowledge. Out of knowledge you gain
Over 50 consultants were inexperienced and theirwisdom, and it is with wisdom that you can become
turnover was high.iii) Scope- FoxMeyer was an earlytruly successful.