Enterprise Resource Planning System Implementation Considerations

Enterprise resource planning: you can dress up theplanning tool work. Simply put: without the cultural
concept any way you want: implement a lot of flashychange you will not change business behavior.
flow-charts and throw around a lot of impressiveIII. Stakeholders anyone?
titles, but at the end of the day effective enterpriseBefore you can change performance measures,
resource planning (ERP) depends on people.however, you need to have developed a shared
I. Your best resourcevision of the new way of working. It is impossible for
Food for thought: if the life-cycle for running aanyone to hold down a line function and keep up to
business centers only around your computer - i.e. youdate with current best practice. It is not only much
store the fixed information the company needs tocheaper but also more effective for you to learn
run its business, bills of material, part number databest practice techniques and then get a strictly
(lead times, order quantities, safety stock etc.) andlimited amount of help from consultants to help you
add some processes such as sales order processing,apply the generic ideas to your business in the most
inventory control, works orders, purchase orders andeffective way.
a bill of material explosion - have you improved theThe change process happens much faster and more
business?reliably if at least the project leader is full time. In
More specifically "have you improved customeraddition to a project leader you also need a project
service, reduced inventory, stabilised manufacturing,team to co-ordinate the change process. You should
provided everyone with a better quality ofset up task forces to tackle each change area such
information with more visibility to do their job and,as sales and operations planning, master production
last but by no means least, have you got yourscheduling, data accuracy (bills of material and
money back from the not inconsiderable investmentinventory in particular), performance measures,
in hardware, software and everyone's time?"manufacturing and purchasing. The task force
Sure, enterprise resource planning involves integratingmembers must become the company experts in best
all business management functions, including planning,practice in their area; some should become internal
inventory/materials management, engineering, ordereducators.
processing, manufacturing, purchasing, accounting andIt is vital that you do not overlook the need to have
finance. But ERP also demands talented, creativein-company experts in both the software and the
individuals who can manage these areas ofgeneric planning principles. Any help from outside
responsibility effectively.consultants must be as coaches not players. You
II. It's not rocket science, just common sense (orshould check that any consultants who will actually be
maybe its cents)working with you (not the consultant group or
Did some mention quality-control standards for ERPpartner you first speak to) have experience of
success? How about these:successful implementations in a similar type of
- Realize that plans must be realistic and achievablebusiness.
(any plan with due dates in the past is neither realisticTo recap:
nor achievable) and they should only release orders- For change to happen in enterprise resource
when they have checked that the material isplanning people have to do something different, a
available.change of culture and people will not change until
- Recognize that it is in everyone's best interests tothey understand what's in it for them.
follow the plan, planning in advance if they don't hit- To change performance measures in order for
their target date.enterprise resource planning to work, you have first
- Orders must only be accepted on the basis ofto develop a shared vision, a new way of working
available, planned capacity.together.
Now it's easy to say all this is obvious, which it is. It isAnd finally, no-one should be expected to know the
harder to admit that you do not do some or all of itbest way to change their way of working, they need
as well as you could. Changing hardware andhelp and guidance from people who have done it
software is not the hardest part. What's difficult isbefore.
the cultural change needed to make an integrated