| There is a saying that claims we teach people how | | | | and Supply Chain Management Practices! |
| to treat us both in our personal and well as in our | | | | A true gap analysis will focus on known strengths |
| professional lives. For that reason, smart professionals | | | | and weaknesses thereby identifying the organizational |
| know that to achieve and sustain world-class supplier | | | | changes needed to close the gaps. To get the most |
| performance, we each must take an active role in | | | | out of a gap analysis it should be thorough, candid, |
| asking for what we need and want. In other words, | | | | honest, and realistic. Never compare yourself to the |
| when we get involved in the process by truthfully | | | | big guys like Wal-Mart or Dell's logistic system, |
| sharing our needs regarding supplier performance, we | | | | particularly if you are a mid-market company. Instead, |
| open the way towards realizing a more successful | | | | compare yourself with other companies that are in |
| business. If on the other hand, you're not getting | | | | your competitive league. Plain and simple, benchmark |
| what you want and you do nothing to explain your | | | | your organization with other similar operations and |
| needs, you are actually teaching the supplier that it | | | | look for areas of complacency, stagnation, and |
| doesn't matter. Plain and simple, it's up to you to take | | | | opportunities for improvement. And if you really want |
| responsibility for excellent supplier performance by | | | | unbiased assessment, consider outside help.o Step 5. |
| asking for what you want. | | | | Develop a Commodity Team Approach to Supplier |
| Improve Levels of Supplier Performance! | | | | Management! |
| Based on my many years as a senior supply chain | | | | When using a commodity team concept, all functional |
| executive, business owner and consultant, I have | | | | areas responsible for various aspects of supplier |
| discovered that there are specific ways to improve | | | | performance are brought together under somewhat |
| levels of supplier performance and one of those is | | | | of a matrix work structure. In such teams, the |
| using an effective supplier rating system. Without a | | | | buyers are usually the team leaders. Depending on |
| good system in place, supplier performance is difficult | | | | how large and complex the supply chain is, quality, |
| to improve. Founded on that premise, not only have I | | | | logistics / planning, engineering and other groups are |
| achieved and sustained a great deal of improved | | | | all brought into the commodity team structure. To |
| supplier performance, but I feel safe in stating that | | | | work well, these teams must have staying power. In |
| using a rating system has proven to enhance levels | | | | short, this is not a temporary assignment to meet |
| of supplier performance significantly. In fact, my | | | | and work on a short-term set of goals, but instead |
| experience has led to the creation of a ten-step | | | | commodity team members share in supplier |
| process that I use faithfully, and which has been | | | | management goals and plans. In other words, the |
| instrumental in my consistently reaching upwards of | | | | members learn and act together to drive supplier |
| 20% improvement in supplier performance. | | | | improvement. An effective commodity team |
| Achieve Upwards of 20% Improvement! | | | | approach must become a way of life and become |
| In support of your efforts in achieving improvement | | | | ingrained in daily management so as to drive supplier |
| in supplier performance, I am about to share this | | | | performance over the long term. The complexity of |
| ten-step process, which will help in sustaining | | | | modern supply chains requires more resources than |
| world-class supplier performance as well as achieving | | | | most purchasing organizations possess, but the gains |
| upwards of 20% improvement. But before presenting | | | | I have personally seen from commodity teams have |
| the ten-step process, I want to suggest that | | | | been enormous.o Step 6. Training, Training and more |
| improving sustainable supplier performance takes | | | | Training! |
| more than just having the tools and strategies; it | | | | As a Consultant, I am often asked to evaluate a |
| takes the application of an established and disciplined | | | | purchasing organization or total supply chain system. |
| approach. Anyone can use maximum purchasing | | | | What I find is that basic training on internal systems, |
| leverage or even twist the arms of suppliers in an | | | | practices and long-term supplier improvement |
| effort to gain improved performance, but that isn't | | | | strategies, as well as the most minimum of industry |
| the way to go and it's certainly not a means of | | | | standards, are usually missing. This translates into a |
| sustaining excellent performance. In short, achieving | | | | loss of efficiency. Inefficiencies are tough to quantify, |
| consistent performance in delivery, price, quality and | | | | but my general experience shows that buyers and |
| other areas requires diligence and consistency along | | | | supply chain staff are on average 30-50% less |
| with a well thought out strategy. The ten-step | | | | efficient than their well-trained counterparts. Buyers |
| process I have outlined below will work as you | | | | need basic reviews on best practices and |
| diligently apply the principles. | | | | negotiations training and these should be centered on |
| The Ten Step Process To Sustainable Supplier | | | | their supply base, not on some "off the shelf" course. |
| Performance Improvemento Step 1. Involve Senior | | | | Remember, improving supplier performance means |
| Management in the Process! | | | | knowing how to reach out to suppliers, showing |
| The first and one of the most important steps in the | | | | understanding about their operations, their systems, |
| process is to involve Senior Management. What that | | | | their practices and helping them to reach new levels |
| entails is aligning supplier performance targets with | | | | of achievement. Training must be centered on what |
| total corporate targets within your business plan. In | | | | you need from a supplier and how to get it!o Step 7. |
| short, your goals can be centered on cost | | | | Know Your Key Suppliers Well! |
| containment, new technology development, new | | | | When I say know your key suppliers well, I don't |
| markets, cost of quality and productivity, but | | | | mean to audit a supplier and file the paperwork once |
| approach Senior Management first, prepared with an | | | | every year or two. Your commodity teams must |
| initial plan to obtain their support in going forward. If | | | | visit, and they must visit often. The more they know |
| and when Senior Management is involved, they are | | | | about the supplier and what goes into the supplier's |
| more likely to assist in resource allocation, thereby | | | | process, the greater the chances of identifying |
| assuring that targets are achieved.o Step 2. Develop | | | | further efficiencies in cost, quality, delivery, new |
| a Daily Measurement System! | | | | product development and sustainable supply chain |
| The most powerful opportunities come about by | | | | performance. I often find buyers conducting what I |
| communicating the standards expected, as well as | | | | have coined as lobby supplier management. This type |
| conveying the achievement expected towards those | | | | of buyer never really leaves his desk except to visit |
| standards every day. Based on this premise, when | | | | the lobby when the supplier comes in for a meeting. |
| suppliers realize that you are tracking them on a daily | | | | This is the closest the buyer gets towards |
| basis, they respond with greater urgency. You know | | | | understanding his supplier partner! For greater |
| that old saying: "It's the squeaky wheel that gets the | | | | efficiency, buyers should be encouraged to travel and |
| grease." Well, a sound rating system that is | | | | conduct a hands-on supplier management!o Step 8. |
| monitored both by you and your suppliers can | | | | Develop Best Practices Policies Among Suppliers! |
| definitely lead to at least a 10% improvement, even | | | | Look for good ideas and spread them among the |
| if you do nothing else. And that can be achieved in | | | | rest of the supply base! I have worked and lived in |
| one to two years at the most. Improving long-term | | | | Asia and managed large supply chain operations and |
| supplier performance comes about through a clear, | | | | what I discovered is that Asian companies simply |
| easy to understand daily dashboard with just a few | | | | make it their business to know who has a better |
| key performance indicators, (KPI's). Instead of | | | | process. It is a standard practice among some of the |
| measuring ten to twenty things a day, pick a few | | | | best Asian companies around the globe and once |
| basic areas such as delivery or quality and display | | | | they glean that information, they use it to learn and |
| them for all suppliers to see. Keep in mind that it is | | | | improve the rest of the supply base! Obviously, one |
| the rare supplier who can focus all their energy on | | | | must stay away from proprietary practices, but the |
| just one or two customers. Suppliers usually have | | | | concept is well known. I have to remind supply chain |
| many customers to keep happy so the customer | | | | professionals that it is not always how well their |
| who communicates their standards, and tracks them | | | | internal systems perform; the highest priority is how |
| each day gets the suppliers undivided attention. With | | | | well the supplier's systems perform!o Step 9. Align |
| those in place, you're on your way to improving | | | | the Number of Suppliers You Manage to your |
| long-term supplier performance.o Step 3. Know What | | | | Resources! |
| You Want in Supplier Performance & Then | | | | The one area I invariably find seriously out of |
| Communicate It! | | | | alignment, even in very large multi-national |
| My recommendation is that suppliers be given an | | | | corporations, is the number of suppliers used to |
| annual scorecard. This scorecard should cover all | | | | manage resources. You can only effectively manage |
| critical areas of importance such as responsiveness, | | | | a finite number of suppliers with a significant hands-on |
| service, product management and sales support. The | | | | approach. To manage suppliers productively, I would |
| primary key is telling the supplier exactly what makes | | | | recommend the following. Either have enough staff in |
| you happy and what you want and require in | | | | possession of modern performance measurement |
| reference to supplier performance. I suggest | | | | tools and resources from other areas, or shrink the |
| developing a set of unique requirements for each | | | | supply base to a manageable level, making sure it fits |
| supplier, rather than blanket type scoreboards. It may | | | | your available capabilities!o Step 10. Consolidate All of |
| take a little more work, but in the long run, the | | | | the Above Steps into an Executed Roadmap |
| effectiveness more than doubles that of traditional | | | | Document! |
| annual supplier report cards. I also recommend that | | | | A road map of this nature outlines all the steps that |
| the target for the following year be given along with | | | | will and should take place. This road map must |
| the trend the supplier has been on for the last two | | | | demonstrate who will do what, when and how, and |
| or three years. In addition, blend numeric ratings and | | | | with what resources. It should list the responsibilities, |
| targets with written text describing your issues and | | | | interim goals and targets along with the processes |
| requirements to the individual supplier. For example, | | | | and systems that will be utilized. Most important, it |
| many companies issue blanket statements or | | | | should develop and describe in detail what the desired |
| proclamations on targets such as "cost savings of | | | | end state of supplier performance will look like along |
| 5% are required for next year." Most suppliers file | | | | with all the steps and processes it will take to |
| these away and don't take them very seriously! The | | | | achieve. In short, involve everyone in the |
| bottom line is to make the scoreboard personal. In | | | | development of this document and then be sure to |
| my experience suppliers find it harder to disassociate | | | | live by it! |
| themselves when the targets are personalized! The | | | | Stay tuned for more articles on how to implement |
| scorecard works with the daily dashboard as they | | | | each of these ten steps as Keith Lawrence covers in |
| drive home clear standards and accountabilities.o Step | | | | more detail the process required to reach world-class |
| 4. Develop a Total Gap Analysis of your Purchasing | | | | supplier performance management. |