| A Supplier Relationship Management (SRM) | | | | service from concept to launch, order to delivery and |
| programme has a primary goal of increasing value for | | | | raw materials into the hands of the customers. |
| both the buying organisation and the supplier. One | | | | To identify the value stream for a customer, a good |
| way to do this is to look at the core processes that | | | | idea is to "walk the process" and see what happens |
| deliver value along the supply chain and work | | | | at every step. Keep an eye out for waste or |
| together on projects to improve them. A key tool in | | | | non-value added activities as you do this. |
| the SRM toolbox is Lean Design. This article will show | | | | It can be relatively easy to spot waste in a |
| you how this works. | | | | manufacturing organisation - it tends to create visible |
| The purpose of process improvement is to eliminate | | | | signs such as piles of work-in-process. But what |
| the root causes of performance deficiencies in | | | | about a process in a service industry? Here are some |
| processes that already exist. These deficiencies may | | | | manufacturing terms with a description as to what |
| be causing real pain for the organisation or they may | | | | the equivalent might be in a service organisation:-o |
| be preventing it from working as efficiently and | | | | Defects - incorrect data entryo Over production - |
| effectively as it could. | | | | preparing extra reports, reports not acted upon, |
| A good tool to use is the Lean methodology. | | | | multiple copies in data storageo Transportation - |
| Lean is about the elimination of waste in a process. | | | | extra steps in the process, distance travelledo |
| These wastes are applicable to processes in both | | | | Waiting - processing monthly not as the work comes |
| manufacturing and service sectors. | | | | ino Inventory - transactions or paperwork not |
| Lean methodology has five core principles. These | | | | processedo Motion - extra steps, travel from office |
| are:- | | | | to office or desk to desk and extra data entryo |
| 1. The definition of Value. | | | | Processing - multiple sign-offs |
| 2. The identification and integrated management of | | | | The purpose of applying the Lean methodology is to |
| the entire Value Stream and elimination of waste. | | | | identify waste so that it can be eliminated. This |
| 3. The design of production systems that ensure | | | | results in an improved service and a lower cost. |
| materials Flow. | | | | Waste is anything other than the minimum amount of |
| 4. The introduction of Pull Systems to support | | | | equipment, materials, parts, space and worker's time |
| customer service. | | | | that are absolutely essential to add value to the |
| 5. The continuous improvement of all business | | | | product or service. |
| activities to achieve Perfection. | | | | There are many ways in which waste can be |
| Let's describe Principles 1 and 2 in a little more detail | | | | created. Here are some examples:-o Layout |
| Principle 1 | | | | (distance)o Long set-up timeso Incapable processeso |
| A step in a process adds value if:o the customer | | | | Poor maintenanceo Poor work methodso Lack of |
| recognises the valueo it changes the product, ando | | | | trainingo Lack of adherenceo Poor supervisory skillso |
| it's done right the first time | | | | Ineffective schedulingo Inconsistent performance |
| A step may be non-value-added but necessary if:o it | | | | measureso Functional organizationo Excessive |
| is required by law, regulation, or contracto it is | | | | controlso No back-up/cross-trainingo Unbalanced |
| required for health, safety, environmental, or ethical | | | | workloado No decision ruleso No visual controlo Lack |
| considerations. | | | | of workplace organizationo Supplier qualityo |
| Value-added activities change the form, fit, or | | | | Inconsistent supply of detail partso Over-engineeringo |
| function of a product or service delivered to a | | | | Inspection |
| customer. If the activity doesn't do any of these | | | | Working with your key suppliers in a SRM |
| three, it is probably non value-added. | | | | programme to identify and eliminate waste in the |
| Principle 2 | | | | supply chain can significantly boost the value you get |
| The value stream is the activities that are necessary | | | | from your suppliers. |
| to design, order and provide a specific product or | | | | |