Supply Chain Business Process Integration

Supply chain business process integration involvesThe management components of SCM
collaborative work between buyers and suppliers,The SCM management components are the third
joint product development, common systems andelement of the four-square circulation framework.
shared information. According to Lambert and CooperThe level of integration and management of a
(2000) operating an integrated supply chain requiresbusiness process link is a function of the number and
continuous information flows, which in turn assist tolevel, ranging from low to high, of components added
achieve the best product flows. However, in manyto the link (Ellram and Cooper, 1990; Houlihan, 1985).
companies, management has reached the conclusionConsequently, adding more management components
that optimizing the product flows cannot beor increasing the level of each component can
accomplished without implementing a processincrease the level of integration of the business
approach to the business. The key supply chainprocess link. The literature on business process
processes stated by Lambert (2004) are:reengineering,[4] buyer-supplier relationships,[5] and
• Customer relationship managementSCM[6] suggests various possible components that
• Customer service managementmust receive managerial attention when managing
• Demand managementsupply relationships. Lambert and Cooper (2000)
• Order fulfillmentidentified the following components which are:
• Manufacturing flow management• Planning and control
• Supplier relationship management• Work structure
• Product development and commercialization• Organization structure
• Returns management• Product flow facility structure
One could suggest other key critical supply business• Information flow facility structure
processes combining these processes stated by• Management methods
Lambert such as:a. Customer service managementb.• Power and leadership structure
Procurementc. Product development and• Risk and reward structure
commercializationd. Manufacturing flow management• Culture and attitude
supporte. Physical distributionf. Outsourcing• However, a more careful examination of the
partnershipsg. Performance measurementa) Customerexisting literature[7] will lead us to a more
service management processcomprehensive structure of what should be the key
Customer Relationship Management concerns thecritical supply chain components, the "branches" of
relationship between the organization and itsthe previous identified supply chain business
customers.Customer service provides the source ofprocesses, that is what kind of relationship the
customer information. It also provides the customercomponents may have that are related with suppliers
with real-time information on promising dates andand customers accordingly. Bowersox and Closs
product availability through interfaces with thestates that the emphasis on cooperation represents
company's production and distribution operations.the synergism leading to the highest level of joint
Successful organizations use following steps to buildachievement (Bowersox and Closs, 1996). A primary
customer relationships:level channel participant is a business that is willing to
• determine mutually satisfying goals betweenparticipate in the inventory ownership responsibility or
organization and customersassume other aspects financial risk, thus including
• establish and maintain customer rapportprimary level components (Bowersox and Closs,
• produce positive feelings in the organization and1996). A secondary level participant (specialized), is a
the customersb) Procurement processbusiness that participates in channel relationships by
Strategic plans are developed with suppliers toperforming essential services for primary participants,
support the manufacturing flow management processthus including secondary level components, which are
and development of new products. In firms wheresupporting the primary ones. Also, third level channel
operations extend globally, sourcing should beparticipants and components may be included, that
managed on a global basis. The desired outcome is awill support the primary level channel participants, and
win-win relationship, where both parties benefit, andwhich are the fundamental branches of the
reduction times in the design cycle and productsecondary level components.
development is achieved. Also, the purchasingConsequently, Lambert and Cooper's framework of
function develops rapid communication systems, suchsupply chain components, does not lead us to the
as electronic data interchange (EDI) and Internetconclusion about what are the primary or secondary
linkages to transfer possible requirements more(specialized) level supply chain components ( see
rapidly. Activities related to obtaining products andBowersox and Closs, 1996, p.g. 93), that is what
materials from outside suppliers. This requiressupply chain components should be viewed as
performing resource planning, supply sourcing,primary or secondary, and how should these
negotiation, order placement, inbound transportation,components be structured in order to have a more
storage and handling and quality assurance. Also,comprehensive supply chain structure and to examine
includes the responsibility to coordinate with suppliersthe supply chain as an integrative one (See above
in scheduling, supply continuity, hedging, and researchsections 2.1 and 3.1).
to new sources or programmes.c) Product1. For customer service management: Includes the
development and commercializationprimary level component of customer relationship
Here, customers and suppliers must be united intomanagement, and secondary level components such
the product development process, thus to reduceas benchmarking and order fulfillment.
time to market. As product life cycles shorten, the2. For product development and commercialization:
appropriate products must be developed andIncludes the primary level component of Product
successfully launched in ever shorter time-schedulesData Management (PDM), and secondary level
to remain competitive. According to Lambert andcomponents such as market share, customer
Cooper (2000), managers of the productsatisfaction, profit margins, and returns to
development and commercialization process must:stakeholders.
1. coordinate with customer relationship management3. For physical distribution, Manufacturing support and
to identify customer-articulated needs;Procurement: Includes the primary level component
2. select materials and suppliers in conjunction withof enterprise resource planning (ERP), with secondary
procurement, andlevel components such as warehouse management,
3. develop production technology in manufacturingmaterial management, manufacturing planning,
flow to manufacture and integrate into the bestpersonnel management, and postponement (order
supply chain flow for the product/marketmanagement).
combination.d) Manufacturing flow management4. For performance measurement: This includes the
processprimary level component of logistics performance
The manufacturing process is produced and suppliesmeasurement, which is correlated with the
products to the distribution channels based on pastinformation flow facility structure within the
forecasts. Manufacturing processes must be flexibleorganization. Secondary level components may include
to respond to market changes, and mustfour types of measurement such as: variation,
accommodate mass customization. Orders aredirection, decision and policy measurements. More
processes operating on a just-in-time (JIT) basis inspecifically, in accordance with these secondary level
minimum lot sizes. Also, changes in the manufacturingcomponents total cost analysis (TCA), customer
flow process lead to shorter cycle times, meaningprofitability analysis (CPA), and Asset management
improved responsiveness and efficiency of demandcould be concerned as well. In general, information
to customers. Activities related to planning, schedulingflow facility structure is regarded by two important
and supporting manufacturing operations, such asrequirements, which are a) planning and Coordination
work-in-process storage, handling, transportation, andflows, and b)operational requirements.
time phasing of components, inventory at5. For outsourcing: This includes the primary level
manufacturing sites and maximum flexibility in thecomponent of management methods and the
coordination of geographic and final assembliescompany's cutting-edge strategy and its vital
postponement of physical distribution operations.e)strategic objectives that the company will identify
Physical distributionand adopt for particular strategic initiatives in key the
This concerns movement of a finished productareas of technology information, operations,
service to customers. In physical distribution, themanufacturing capabilities, and logistics (secondary
customer is the final destination of a marketinglevel components).
channel, and the availability of the product/service isVendor Managed Inventory (VMI) is a family of
a vital part of each channel participant's marketingbusiness models in which the buyer of a product
effort. It is also through the physical distributionprovides certain information to a supplier of that
process that the time and space of customer serviceproduct and the supplier takes full responsibility for
become an integral part of marketing, thus it links amaintaining an agreed inventory of the material,
marketing channel with its customers (e.g. linksusually at the buyer's consumption location (usually a
manufacturers, wholesalers, retailers).f) Outsourcingstore). A third party logistics provider is involved who
partnershipsmakes sure that the buyer have the required level of
This is not just outsourcing the procurement ofinventory by adjusting the demand and supply gaps.
materials and components, but also outsourcing ofAs a symbiotic relationship, VMI makes it less likely
services that traditionally have been providedthat a business will unintentionally become out of
in-house. The logic of this trend is that the companystock of a good and reduces inventory in the supply
will increasingly focus on those activities in the valuechain. Furthermore, vendor (supplier) representatives
chain where it has a distinctive advantage andin a store benefit the vendor by ensuring the product
everything else it will outsource. This movement hasis properly displayed and store staff are familiar with
been particularly evident in logistics where thethe features of the product line, all the while helping
provision of transport, warehousing and inventoryto clean and organize their product lines for the store.
control is increasingly subcontracted to specialists orOne of the keys to making VMI work is shared risk.
logistics partners. Also, to manage and control thisOften if the inventory does not sell, the vendor
network of partners and suppliers requires a blend of(supplier) will repurchase the product from the buyer
both central and local involvement. Hence, strategic(retailer). In other cases, the product may be in the
decisions need to be taken centrally with thepossession of the retailer but is not owned by the
monitoring and control of supplier performance andretailer until the sale takes place, meaning that the
day-to-day liaison with logistics partners being bestretailer simply houses (and assists with the sale of)
managed at a local level.g) Performancethe product in exchange for a predetermined
measurementcommission or profit. A special form of this
Experts found a strong relationship from the largestcommission business is scan-based trading whereas
arcs of supplier and customer integration to marketVMI is usually applied but not mandatory to be used.
share and profitability. By taking advantage of supplierThis is one of the successful business models used
capabilities and emphasizing a long-term supply chainby Wal-Mart and many other big box retailers. Home
perspective in customer relationships can be bothDepot uses the technique with larger suppliers of
correlated with firm performance. As logisticsmanufactured goods (ie. Moen, Delta, RIDGID, Paulin).
competency becomes a more critical factor inVMI helps foster a closer understanding between the
creating and maintaining competitive advantage,supplier and manufacturer by using Electronic Data
logistics measurement becomes increasingly importantInterchange formats, EDI software and statistical
because the difference between profitable andmethodologies to forecast and maintain correct
unprofitable operations becomes more narrow. A.T.inventory in the supply chain. Vendors benefit from
Kearney Consultants (1985) noted that firmsmore control of displays and more contact to impart
engaging in comprehensive performanceknowledge on employees; retailers benefit from
measurement realized improvements in overallreduced risk, better store staff knowledge (which
productivity. According to experts internal measuresbuilds brand loyalty for both the vendor and the
are generally collected and analyzed by the firmretailer), and reduced display maintenance outlays.
includingConsumers benefit from knowledgeable store staff
1. Costwho are in frequent and familiar contact with
2. Customer Servicemanufacturer (vendor) representatives when parts or
3. Productivity measuresservice are required, store staff with good
4. Asset measurement, andknowledge of most product lines offered by the
5. Quality.entire range of vendors and therefore the ability to
External performance measurement is examinedhelp the customer choose amongst competing
through customer perception measures and "bestproducts for items most suited to them,
practice" benchmarking, and includes 1) customermanufacturer-direct selection and service support
perception measurement, and 2) best practicebeing offered by the store, and finally the relatively
benchmarking.frequent occurrence of "Well, I'm pretty sure this is
Components of supply chain management are 1.right for your needs but let me take you over to
Standardisation 2. Postponement 3. CustomisationLuc; Luc works for Company X and he's the real
[edit] Supply chain management componentsexpert on their stuff".
integration